Profile-Based SCADA · By ICE Thermal Harvesting

Every engine.
Every turbine.
One layer.

UCL unifies mixed fleets through reusable equipment profiles. Natural gas turbines, reciprocating engines, compressors, and balance of plant become one real-time operating picture for oil fields, plants, and data centers. Any OEM. Any vintage. Build once, deploy fleet-wide.

// Centralized alarming · Ad hoc trending · Audit history · SMS & email notifications
UCL CORE UNIT 01 SMT60 CLASS RUNNING UNIT 02 SMT60 CLASS RUNNING UNIT 03 SMT130 CLASS RUNNING SWBD A SWITCHGEAR STANDBY UNIT 04 SMT130 CLASS MAINT WINDOW SITE B POWER ISLAND SYNCHRONIZED FIG. 01 · FLEET TOPOLOGY LIVE
MULTIOEM
One namespace across every vendor
<500ms
Field-to-core telemetry latency
DAYS,NOT MONTHS
New engine onboarding via profiles
UNLIMITED
Tags · users · screens per deployment
// 01 Technology Stack

Critical control,
at fleet scale.

Four foundations run beneath every UCL deployment: protocol-native connectivity, a unified asset model, fault-tolerant edge compute, and hardened-by-design security. Together they power every solution we deliver.

[ 01 ]

Protocol-Native Connectivity

One driver library speaks to every OEM and vintage, from legacy serial RTUs to modern smart controllers. Points are normalized into the unified namespace at the edge, never in spreadsheets.

MODBUS TCP/RTU · OPC UA · DNP3
CAN J1939 · IEC 61850 · MQTT SPARKPLUG B
[ 02 ]

Unified Asset Model

A single ISA-95-aligned tag namespace across turbine trains, recip skids, compressor stations, and balance of plant. Query the entire fleet as if one vendor built it.

ISA-95 ASSET TREE · OEM NEUTRAL
CUSTOM EQUIPMENT TYPES · UNIFIED NAMESPACE
[ 03 ]

Fault-Tolerant Edge

Ruggedized gateways keep local logic, permissives, and interlocks alive when WAN links die. Store-and-forward buffering means zero data loss, ever, even fully offline.

CLASS I DIV 2 OPTIONS · OFFLINE BUFFER
ZERO-TOUCH PROVISIONING · LOCAL HOA LOGIC
[ 04 ]

Cyber-Hardened Core

Defense-in-depth aligned to IEC 62443 zone models. Encrypted everywhere, least-privilege access, and an immutable audit trail on every configuration change and command.

IEC 62443 ZONES · TLS 1.3 · RBAC + SSO
TWO-STEP COMMAND AUTHORIZATION
// 02 Equipment Profiles

New engines in days.
Not months.

UCL is fundamentally profile-based. Every engine and turbine class is captured once as a reusable digital profile, then stamped onto every unit of that class across the fleet. This is how UCL cuts development time dramatically: build it once, deploy it forever.

A profile carries everything an engine class needs to go live: its complete tag dictionary, control faceplates, start and stop sequence logic, alarm philosophy with setpoints and priorities, trend templates, report definitions, OEE state mapping for uptime and downtime tracking, and CMMS asset mappings for work-order automation.

When a new unit arrives on site, there is nothing left to program. Connect the hardware, assign the profile, and UCL auto-builds the operator screens, the alarm pipelines, the historian storage, the notification rosters, and the analytics. Every unit of the same class behaves identically, because it runs the exact same proven profile.

1

Connect Hardware

The UCL edge gateway discovers device points automatically over Modbus, OPC UA, J1939, DNP3, or Sparkplug B.

2

Assign the Profile

Select the matching engine class profile. Raw device points map to the unified namespace automatically, no manual tag building.

3

Auto Build Everything

HMI screens, faceplates, alarm pipelines, trends, reports, historian folders, and ICETrack states generate instantly from the template.

4

Go Live

Operator-ready in days. Identical, proven behavior across every unit of the class, with fleet-wide benchmarking enabled from day one.

SMT60TURBINE PACKAGE PROFILE
Deployed
Tag Library Sequence Logic Alarm Philosophy Control Faceplates Trend Pack OEE States Report Templates CMMS Mapping Notification Rules
Onboarding time per additional unit · DAYS
SMT130TURBINE PACKAGE PROFILE
Deployed
Tag Library Sequence Logic Alarm Philosophy Control Faceplates Trend Pack OEE States Report Templates CMMS Mapping Notification Rules
Onboarding time per additional unit · DAYS
Next Slot Open

Your Engine Here

The profile library grows continuously. Additional turbine classes, reciprocating engines, compressors, and waste-heat-to-power skids are on the roadmap. Reserve the next slot for your fleet's class.

// 03 Core Functions

Everything modern SCADA
should do. Out of the box.

The complete operational toolkit ships standard. No module shopping, no per-feature upsells, no surprises.

Real-Time Control & Status

Live values, start and stop sequences, synch initiation, breaker control, resets, and setpoint changes. Signed commands, role-scoped, interlock-aware.

Centralized Alarming

Fleet-wide alarm rationalization on ISA-18.2 pipelines. Shelving, suppression, flood suppression, first-out capture, and acknowledgment workflows in one console.

Alarm & Event History

Every alarm transition and operator event logged with millisecond timestamps. Journal export, forensic review, and compliance-ready records.

Audit History

Who changed what, when, and from where. Immutable audit records cover every configuration change, command, acknowledgment, and override.

Historical Logging

High-speed store-and-forward historian with lossless compression. Decades of retention, millisecond queries, SQL access to all your history.

Ad Hoc Trending

Drag any point onto a chart for instant live and historical trends. Overlay units, compare across sites, export, and annotate without leaving the screen.

Reporting

Scheduled and on-demand PDF and Excel reports. Daily operations summaries, downtime pareto, availability, fuel, and compliance packets.

SMS · Email · Voice Notifications

Escalation rosters, on-call schedules, and acknowledgment tracking. Alerts reach people, wherever they are, not just dashboards nobody is watching.

Mobile & Web HMI

Zero-install clients in any browser, tablet, or phone. One project deploys simultaneously to the control room, the field, and management.

Redundancy & Failover

Hot-standby server pairing with continuous state sync, edge store-and-forward, and automatic recovery. No single point of failure anywhere.

Scripting & Open APIs

A full scripting engine plus REST and SQL access to every tag, alarm, and history record. Extend anything, integrate everything, no black boxes.

Unlimited Licensing Model

No per-tag, per-screen, or per-user metering within a deployment. Scale the fleet, not the invoice. Your economics stay predictable as you grow.

// 04 Deployment Architectures

One platform.
Five ways to deploy it.

From a single skid to a multi-state fleet, UCL scales by changing topology, not products. Start small, grow anywhere.

Single-Server Deployment

The fastest path to unified visibility. One UCL server hosts the HMI, historian, alarming engine, notification system, and protocol drivers for a single site or power island.

  • Ideal for single sites and pilot deployments
  • Full function set available from day one
  • Grows into HA or Hub and Spoke later without rework
  • Runs on physical or virtualized hardware
UCL SERVER CLIENTSHMIMOBILE PLC / RTUENGINE ECMRELAYS

Redundant High-Availability Pair

Two UCL servers run in a hot-standby configuration. State synchronizes continuously between them; failover is automatic and transparent to operators, alarms, and running scripts.

  • Zero single point of failure at the core
  • Automatic master and standby election
  • Alarm and command continuity through failover
  • Built for plants with hard uptime SLAs
PRIMARYSTANDBY SYNC OPERATORS · ANY CLIENT FIELD IOENGINESSWGR

Hub & Spoke Fleet

A central UCL hub aggregates many remote sites into one corporate operating picture. Each spoke runs its own edge gateway with local control logic, local alarming, and store-and-forward buffering.

  • Corporate-wide fleet visibility and KPIs
  • Store-and-forward survives WAN loss indefinitely
  • Cross-site KPIs and centralized alarming
  • New sites onboard in days, not quarters
CENTRALHUB EDGE·SITE A EDGE·SITE B EDGE·SITE C EDGE·SITE D STORE-AND-FORWARD AT EVERY SPOKE

Distributed Edge Mesh

Every site runs a full UCL edge node, and nodes peer directly with each other over MQTT. There is no central chokepoint to fail; the fleet itself becomes the network, sharing one namespace.

  • Fully autonomous sites, shared namespace
  • Peer-to-peer Sparkplug B reporting
  • Local control even when fully disconnected
  • A natural fit for distributed oilfield pads
EDGE AEDGE BEDGE CEDGE D

Cloud-Connected Hybrid

Mission-critical control stays deterministic and on-premises, while analytics, dashboards, historians, and enterprise users burst to the cloud over a secure, encrypted bridge.

  • Keep control loops fast, local, and deterministic
  • Push history and KPIs to cloud analytics
  • Enterprise remote access without VPN sprawl
  • Works with private or public clouds alike
ON-PREMCORE + EDGE TLS 1.3 BRIDGE CLOUD ANALYTICSENTERPRISE UI
// 05 Inside UCL

The operator's desk,
reimagined.

Representative screens modeled on live UCL deployments, with asset identifiers masked. Every value below is simulated locally for illustration.

UCL Command · Fleet Overview · Site A / Site B
Total Real Power0KW
Total Apparent Power0KVA
Total Reactive Power0KVAR
Fleet Running2/3ASSETS
Central Event Stream · Live
SYSHistorian healthy · all sites reporting
UCL Command · EPMS | One-Line · 480V Switchgear
UTILITY TIE · OPEN POINT 480 V MAIN BUS FEEDER 01 · GENERATOR3C-4/0 · 15 KV CLASS 52G G AVG CURRENT 430 A REACTIVE PWR 22 KVAR FEEDER 02 · GENERATOR3C-4/0 · 15 KV CLASS 52G G AVG CURRENT 400 A REACTIVE PWR 18 KVAR FEEDER 03 · SPARENOT COMMISSIONED 52G SPARE SITE A SWITCHGEAR · GROUP VIEW
UCL Command · Site A · Unit 01 · SMT60 Profile · Sequence Monitor
Ignition Sequence · Auto Generated From Profile
    Air Inlet · T174.2 °F
    Compressor Discharge · T2234 °F
    Turbine Exit · TET924 °F
    Shaft Speed99.4 %
    AIR INLET / RADIATOR PRIME MOVER GEN UNIFIED CONTROL LAYER | SKID VIEW
    Operating Parameters
    Gen Real Power1486 kW
    Apparent Power1542 kVA
    Power Factor0.96
    Gen Voltage480 Vac
    Bus Frequency60.00 Hz
    Lube Oil Pressure76 psi
    Jacket Water Temp185 °F
    Battery Volts24.8 VDC
    // 06 ICETrack · OEE Intelligence

    From runtime
    to revenue truth.

    Pick a range, press calculate, and ICETrack turns raw unit states into OEE reality: uptime, runtime, downtime, no-heat hours, downtime cost, and a forensic event log. States derive automatically from each equipment profile, so every unit reports identically. Example view below uses reference data.

    ICETrack · Unit 01 · SMT60 Class · OEE Report
    FROM  Aug 4, 2026 12:00 AM TO     Aug 22, 2026 12:00 AM
    Uptime Hours
    407.53 hrs
    Runtime Hours
    399.03 hrs
    Downtime Hours
    24.47 hrs
    No Heat Hours
    8.50 hrs
    OEE
    94.2 %
    Downtime Cost
    $ 578.23
    Uptime [2] Downtime [1] No Heat [0]
    04 Aug06 Aug 08 Aug10 Aug 12 Aug14 Aug 16 Aug18 Aug 20 Aug22 Aug ICETHMODE STATE TIMELINE · HOVER ANY BLOCK FOR REASON CODE
    Time Split
    Hours in each icethMode
    Uptime Downtime No Heat
    Events Log
    Based on icethMode transitions
    StateModeDurationTimestamp
    Uptime22h 40m08/21/2026 21:19:55
    Downtime112m08/21/2026 21:07:25
    Uptime214m08/21/2026 20:53:38
    Downtime112m08/21/2026 20:41:08
    Uptime29h 19m08/21/2026 11:22:07
    Downtime110m08/21/2026 11:12:01
    Uptime222h 20m08/20/2026 12:51:39
    Downtime123m08/20/2026 12:28:26
    Uptime231h 05m08/19/2026 05:23:11
    No Heat06h 40m08/18/2026 22:43:02
    // Every transition carries a reason code from the SMT60 profile · exportable to Excel
    // 07 Integrations

    Connected to the systems
    you already run.

    UCL does not replace your business systems. It feeds them, in real time, with full asset context attached to every event.

    CMMS Integration

    Upkeep Work-Order Automation

    Alarms become action. UCL pushes faults straight into Upkeep as work orders, with the asset, severity, trend snapshot, and recommended action attached. Technicians arrive informed, and closure status flows back into UCL dashboards.

    Centralized AlarmAuto Work OrderTechnician DispatchClosed Loop
    • Bi-directional status synchronization
    • Asset hierarchy mirrored directly from UCL
    • MTTR metrics fed back into ops dashboards
    • Works alongside any CMMS with an API
    OEE Analytics

    ICETrack · See It Live Above

    ICETrack computes availability, downtime reasons, and performance loss per unit, per site, and per shift, using state detection logic generated straight from each equipment profile. Try the interactive example in section 06.

    Runtime DataReason CodesOEE Score
    • Automatic uptime and downtime detection
    • Downtime pareto by cause and asset class
    • Shift and monthly availability reporting
    • Downtime cost attributed in dollars
    Open the OEE Example →
    GIS · Geospatial

    GIS & Pipeline Data Overlay

    See the fleet the way the field actually looks. UCL layers assets onto GIS maps alongside pipeline networks, right-of-way data, and line pressure context, so rotating-equipment health is always judged against what it is moving.

    COMP STN SITE A POWER ISLAND LINE PRESSURE NOMINAL
    • Compressor health vs. line-pack correlation
    • Pipeline SCADA points beside rotating assets
    • Geo-fenced alarm routing by region
    • KML and SHP import for existing footprints
    Open Integration

    ERP · Historians · Anything With an API

    Native connectors plus open interfaces mean UCL slots into your existing stack instead of replacing it. Production accounting, emissions reporting, DCIM, BMS, data lakes, and BI tools all consume UCL data on your terms.

    REST / GraphQLSQL DatabasesOPC UA Server OutWebhooks
    • Production accounting and emissions reporting
    • DCIM and BMS publish for data centers
    • Data lakes and BI tools via standard SQL
    • Your data stays yours, fully portable
    // Security & Compliance

    OT-grade security.
    Not an afterthought.

    Control systems are critical infrastructure. UCL was architected with defense-in-depth from day one, and every deployment pattern ships with a hardened baseline.

    • IEC 62443

      Zone & conduit architectureSegmented by design, with SL-2 aligned hardening guides provided for every deployment pattern we ship.

    • TLS 1.3

      Encrypted everywhereAll north-south and east-west traffic encrypted, including edge links over cellular and satellite backhaul.

    • RBAC + SSO

      Least privilege by defaultSAML and OIDC integration, scoped roles, and two-step authorization for every control action.

    • Audit Trail

      Forensic-grade event historyEvery read, write, and command immutably logged with who, what, when, and from where.

    • Air-Gap OK

      Deploys where cloud cannotFull functionality in disconnected or restricted environments, with managed synchronization windows.

    // Credentials

    Built by certified hands.

    UCL is developed, deployed, and operated by ICE Thermal Harvesting, an officially certified integrator of both platforms:

    Official Badge · Inductive Automation

    Ignition Gold Certified Integrator

    Awarded to ICE Thermal Harvesting by Inductive Automation, recognizing proven, production-grade deployment expertise across demanding industrial environments.

    Cirrus Link SOLUTIONS IIoT Certified
    Official Badge · Cirrus Link Solutions

    Cirrus Link MQTT Certified Integrator

    Certified by Cirrus Link Solutions. MQTT and Sparkplug B done right, from the edge gateway to the enterprise layer.

    // 08 Where It Runs

    Wherever gas burns
    and uptime pays.

    The same platform and the same reusable profiles serve every market where gas-fired rotating equipment earns its keep. New markets come online as new profiles do.

    Oil Field Operations

    Compression, artificial lift, EFRDs, and field generation coordinated pad by pad and basin by basin, with remote operation replacing routine truck rolls.

    • Pad-level optimization
    • Remote resets and starts
    • Pipeline and GIS context

    Plants & Microgrids

    Peakers, cogen units, and waste-heat-to-power dispatched as one economic portfolio, islanding-ready with market-grade telemetry paths.

    • Economic dispatch across mixed assets
    • Islanding and re-sync detection
    • Heat-rate degradation tracking

    Data Centers & AI Campuses

    Standby and prime fleets verified like production assets. Readiness becomes a number you can defend to the board, backed by timestamped evidence.

    • Fleet readiness scoring
    • Bridge power during utility delays
    • DCIM and BMS integration

    Midstream Compression

    Compressor stations and gas processing tied to line conditions in real time, so machine health is always judged against throughput demand.

    • Surge margin monitoring
    • Line-pack optimization
    • Station-to-station benchmarking

    Landfill Gas & Biogas

    Low-BTU engines monetizing waste streams, with specialized fuel-gas handling captured in dedicated equipment profiles.

    • Fuel quality and BTU tracking
    • Moisture and siloxane alarms
    • Emissions and RNG reporting

    Industrial CHP & District Energy

    Combined heat and power for campuses, greenhouses, hospitals, and process loads, dispatching thermal and electrical output together.

    • Heat and power dispatched jointly
    • Thermal load following
    • Utility tariff optimization

    Mining & Remote Sites

    Isolated operations where the genset fleet is the grid. When downtime stops production, readiness and fast fault response pay for themselves.

    • Full island-mode automation
    • Fuel logistics telemetry
    • Satellite-friendly store-and-forward

    Peak Shaving & Demand Response

    Industrial facilities stacking market revenue on top of avoided demand charges, with verified telemetry for program settlement.

    • Automated event response
    • Verified telemetry for settlement
    • Battery and generator coordination

    Waste-Heat Harvesting

    ICE Thermal Harvesting's heritage business: turning exhaust, flare, and process heat streams into revenue-grade power, monitored end to end.

    • ORC and expander skid integration
    • Flare-gas capture monitoring
    • Carbon and MWh attribution
    // What Operators Say
    Eleven HMIs became one screen. Operators found faults faster in week one than in the prior quarter, and the audit trail made our compliance review the easiest we have ever had.
    Controls ManagerMidstream Compression Operator
    // Get In Touch

    Let's get
    connected.

    Tell us about your fleet. An engineer, not a script, replies within one business day.

    // Confidential. No drip campaigns. A controls engineer reads every message.

    Draft Ready. ✓

    Your email app just opened with everything pre-filled and addressed to [email protected]. Hit send there, and your inquiry lands directly with the UCL team.